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Patashnik: a Nixie Clock

Русская версия — здесь

Nixie Tubes: ИН-8-2
Microcontroller: ATmega8535
RTC: DS3234 TCXO
Power Supply: 7-12V

Power

Patashnik Nixie Clock: PCB

A boost converter is used to make the high voltage for nixie tubes. It's important to get a MOSFET with smallest possible gate charge, the fastest possible diode and the tank capacitor must be a low ESR type. The boost converter is pumped by the microcontroller, hardware waveform generation is used and OC1A output is connected to the gate. Closed loop goes to the ADC via a voltage divider with 1:100 ratio. Output voltage is not proportional to the frequency and duty cycle, so the regulator simply turns pumping on or off to keep the voltage near desired setpoint. Pulse frequency and duty cycle were found experimentally to get maximal efficiency, but minding temperature of the components. A circuit comprised of C2, R1 and D2 guarrantees closed gate in case of a failure (or reprogramming).


Closed-loop control allows dynamic change of output voltage. For example, when the tubes are working at low brightness (short duty cycle), their drive voltage is raised above normal to ensure that all digits are fully lit. When duty cycle is above 2/4, all cathodes light up at lower voltages. Voltage regulation lets the circuit work in optimal modes, keeps the components cool and makes tube life longer.

At lowest brightness, the converter works only about 25% of the time.


At full brightness, the converter keeps pumping almost without interruption.

Displays

155ID1 drivers can blank the nixies if a value between 10102 and 11112 is at their inputs. This allows pulsing the tubes, changing their brightness by adjusting duty cycle. This clock has 4 fixed brightness

Compensating the imperfection

Patashnik Nixie Clock: Assembly Nixie tubes have differ very much one from another. Some tubes would light up much brighter than average, while others would fail to fully light certain digits at same voltage. Thanks to selective blanking, this can be accounted for and partially compensated. For the too bright tubes, their relative duty cycle is shortened; tubes that are harder to light up get longer pulses. When switching to the "hard" numbers, voltage is raised minutely for a brief period of time to allow the cathode to light up fully, then lowered back.

Real Time Clock

Patashnik uses no crystal. The microcontroller is clocked at 8 MHz by its builtin RC-oscillator. This precision is enough for everything the micro does. All chronometric functions are perfromed by the DS3234 temperature-compensated real-time clock, which is promised to have only about 1 minute deviation over a period of one year. There's no data display, but the calendar is kept up to date to facilitate automatic daylight saving transitions. When Patashnik's umbilical is unplugged, its clock keeps running from a small lithium battery.

Enclosure

The enclosure is made from a single-sided copper-clad fiberglass board and painted.




Files


References


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Address of this page: http://sensi.org/~svo/patashnik/
All Rights Reserved
Copyright © 2009 Viacheslav Slavinsky  svofski on gmail
Thu Sep 29 23:51:28 UTC 2016